Services
Your Most Trusted Partner in Precision Machinery SolutionsDiesel Locomotive Poh & Heavy Scheduleoverhauling
We will provide Heavy schedule overhauling/Breakdown/POH services with spares of any locomotive specially as per above mention.
Diesel Engine overhauling:
Inspection the diesel engine including Head 16 Nos, Liner 16 Nos , Piston 16 Nos , Pump & Injector 16 Nos, Connecting rod 16 Nos, C/R Bearing – 16 Set, Main bearing Set without dismantling crankshaft, Thrust washer, Engine block, etc.
Dismantling Head 16 Nos, Liner 16 Nos , Piston 16 Nos , Pump & Injector 16 Nos, Connecting rod 16 Nos, C/R Bearing – 16 Set, main bearing upper portion, cross head 16 nos etc.
Dismantling Head 16 Nos, Liner 16 Nos , Piston 16 Nos , Pump & Injector 16 Nos, Connecting rod 16 Nos, C/R Bearing – 16 Set, main bearing upper portion, cross head 16 nos etc.
Fuel pump & Injector overhauling:
Fuel pump 16 nos & injector 16 no’s take for servicing & calibration from Delhi/Kolkata W/S & Head 16 Nos for servicing and valve & guide replace as per requirement and finally pressure test at JK site.
Piston full ring set change, 16 new set rings replacement and 16 set connecting rod bearing replacement mandatory.
If found any piston damage, then instant replacement is mandatory. all con rod circlip required change. If found any piston pin damage, then instant replacement is required.
Piston full ring set change, 16 new set rings replacement and 16 set connecting rod bearing replacement mandatory.
If found any piston damage, then instant replacement is mandatory. all con rod circlip required change. If found any piston pin damage, then instant replacement is required.
Cam Shaft & Main & Connecting rod bearing, Diesel engine Full gasket :
Total Engine full gasket set replacement and damage & cut roller replace in cross head, if found cam shaft damage then welded by L&T electrode (Rly. Std) & surface finish with grinding.
Main bearing upper side bearing replace as per requirement, and 16 no’s new liner cylinder fitted with full set o ring set. Then after con rod & piston fitting head install. And rocker arm assembly fitting, if required change push rod and other accessories.
Main bearing upper side bearing replace as per requirement, and 16 no’s new liner cylinder fitted with full set o ring set. Then after con rod & piston fitting head install. And rocker arm assembly fitting, if required change push rod and other accessories.
Filters & All Hoses replacement:
All water & Lube oil line fitted and connect with Turbo charger. Turbo charger basic washing required. All new gomet and fitted all new rubber items.
Full set LO Filter & Fuel filter replace and change the damage hoses.
Water filled with redi wash coolant and lube oil filled in chamber, finally crank the engine and inspect.
Full set LO Filter & Fuel filter replace and change the damage hoses.
Water filled with redi wash coolant and lube oil filled in chamber, finally crank the engine and inspect.
Turbo Charger overhauling:
Turbo charger bearing change, balancing check and done.
Turbo charger oil seal, bush, etc change.
Finally after fitment test for rundown.
Turbo charger oil seal, bush, etc change.
Finally after fitment test for rundown.
Compressor Overhauling:
Inlet & Outlet valve change.
Piston ring LP & HP change. Copper washer change, V beltchange.
Lube Oil filled & auto safety valve change.
Piston ring LP & HP change. Copper washer change, V beltchange.
Lube Oil filled & auto safety valve change.
Pneumatic connection servicing:
All types of valve servicing, line testing for wagon shifting, ADC Valve servicing with renew kit.
C2 Relay valve servicing with renew kit. SA9 & A9 Valve servicing with renew kit. New Auto drain valve fitting.
N1 reducing valve new fitting replace with old one. Feed valve & j1 safety valve kit change, Brake cylinder kit change F1 selector valve servicing.
Others pneumatic valves servicing and new fitting. Test & Trail
C2 Relay valve servicing with renew kit. SA9 & A9 Valve servicing with renew kit. New Auto drain valve fitting.
N1 reducing valve new fitting replace with old one. Feed valve & j1 safety valve kit change, Brake cylinder kit change F1 selector valve servicing.
Others pneumatic valves servicing and new fitting. Test & Trail
Traction Motor , DB Box, Centre Pivet, Side Pivet, Servicing :
Traction motor 6 Nos servicing, commutator polishing, carbon brush check and replacement as per requirement, Commutator polishing from outside without dismantling. DB box check, terminal righted and packing done for safety. Centre pivot checked and lubricated.
Side pivot packing change and lubricated.
Traction motor suspension oil and cardiam filled.
Side pivot packing change and lubricated.
Traction motor suspension oil and cardiam filled.
Traction Generator:
Magnet frame: Air blowing done properly, all joints & Interpol are checked .Armature : Air
blowing done, armature polished with sand paper. Check full wiring connection. Carbon brush removed and cleaned properly by petrol and the vacuum cleaned, then fitted., ovality grinded and surface finishing zero. carbon brush change as per requirement.
blowing done, armature polished with sand paper. Check full wiring connection. Carbon brush removed and cleaned properly by petrol and the vacuum cleaned, then fitted., ovality grinded and surface finishing zero. carbon brush change as per requirement.
Under frame to upper frame wiring connection:
All electrical wiring connections fitted from lower to upper of 18 Nos cable. 6 nos Traction motor connected with generator upper side successfully.
Medha Device check :
Medha device check as per requirement if required for starting.
Electrical connection: Upper side full electrical connection servicing.
Magnet & Rotex valve replacement.
Servicing all contactors and reverser. Reverser diaphragm change 04 Set, R1 , R2 servicing.
Wheel slip relay servicing. Contactor tips change.
Head light reflector and bulb change. And finally check and start the loco.
Servicing all contactors and reverser. Reverser diaphragm change 04 Set, R1 , R2 servicing.
Wheel slip relay servicing. Contactor tips change.
Head light reflector and bulb change. And finally check and start the loco.